Yamaha feeder SS ZS I-pulse feeder calibration Unit KHJ-MD800-010

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Part Number: KHJ-MD800-010 KHJ-MD800-000
모델명: SS TUNE-UP STATION
상품 이름: Yamaha feeder calibration Unit
Feeder Type : SS ZS I-pulse electric feeder
JIG Tape steel: 8mm KJ3-MY072-10X
JIG Tape steel: 12-88mm Optional
Software install: With Computer and install software
원래 장소: 일본
소요 시간: 7-10 일
Yamaha feeder SS ZS I-pulse feeder calibration Unit KHJ-MD800-010

A Yamaha feeder calibration unit is a specialized tool used to check, adjust, and maintain SMT feeders so they work with maximum accuracy on pick-and-place machines.

Here’s what it does and why it’s important:

Main Functions

  1. Feeder Accuracy Testing

    • Measures if the feeder is advancing components at the correct pitch and position.

    • Detects feeding errors like over-advancement or misalignment before they cause placement defects.

  2. Pitch Adjustment

    • Lets you set and fine-tune the feeder’s component pitch (e.g., 2 밀리미터, 4 밀리미터, 8 밀리미터) without using the SMT machine itself.

    • Ensures the component is always presented in the exact spot for the pick-up nozzle.

  3. Sensor & Mechanism Check

    • Tests the feeder’s optical and mechanical sensors to make sure they detect component tape holes correctly.

    • Identifies worn or dirty sensors that can cause misfeeds.

  4. Preventive Maintenance

    • Helps you maintain feeder health and extend its life.

    • Early detection of worn gears, springs, or peeling mechanisms before they fail during production.

  5. Production Efficiency

    • By calibrating feeders offline, you keep SMT machines running without interruption.

    • Reduces downtime caused by swapping and testing feeders directly on the machine.

Why It Matters in SMT Production

  • A feeder that’s even slightly out of calibration can cause:

    • Misplaced components

    • Machine stops due to pickup errors

    • Higher defect rates and rework costs

  • Calibrating feeders offline means your SMT line stays productive while feeders are being checked and adjusted in parallel.

💡 Example:
If a Yamaha i-Pulse F3 feeder is set to the wrong pitch (e.g., 2 mm instead of 4 밀리미터), the calibration unit will flag it immediately, letting you correct the setting before it’s loaded onto the machine.

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